Rigid & luxury setup boxes — made in the USA, shipped free

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Rigid & setup boxes only — this page, this specialty

Custom Rigid Boxes That Feel Like the Brand You’re Building

Magnetic closure, drawer, shoulder-neck and book-style rigid boxes on 2mm–3mm greyboard, wrapped in the stock you choose, finished with foil, emboss or soft-touch. Send your specs and get a free 3D mockup and an exact quote within one hour.

  • Free 3D mockup & dieline — before you spend a dollar
  • No die, plate or design charges — ever
  • You approve a physical sample before the run starts
  • Free shipping across the USA & Canada
100unit minimum
per size & style
12–15business days
standard turnaround
1 hrquote response
in business hours

We don’t broker your job out. Structure, print, foil, wrap and hand-assembly happen on our own floor — one project manager, one quality standard, one person to call when the date matters.

Get your free 3D mockup & quote

Four fields to start. A rigid box specialist replies within one business hour.

After you submit, you can add box size & finishing to make the quote exact — optional, about 40 seconds.

Rather talk it through? Call (888) 716-1078 or email info@customboxesexperts.com

Rigid packaging built for

  • Beauty & skincare
  • Spirits & wine
  • Jewelry
  • Consumer electronics
  • Cannabis
  • Subscription & PR kits
  • Confectionery

This is what lands on your customer’s doorstep

Rigid boxes we produced, filmed as they actually open — not renders. Both of these started as a phone call about specs, exactly like the one you’re about to have.

Book-style rigid box Hinged lid, printed tissue, inner tray
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Two-piece lid & base Snug lift-off lid, fitted candle well
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Sound is off by default — these are silent loops, so nothing will start talking at you.

Rigid boxes we’ve built

Magnetic closure, drawer and printed lid-and-base builds from recent production runs. Tap any box to see it larger — the caption gives the exact build, so you can point at one and say “like that.”

Why brands move their rigid box program to us

Rigid boxes are hand-assembled, unforgiving work. Almost everything that goes wrong goes wrong before production starts — so that’s where we put the effort.

You see it in 3D before you commit

Every quote comes with a dimensioned dieline and a rendered 3D mockup of your box — your artwork, your stock, your finishes. Free, and yours whether you order or not.

Quotes in an hour, not a week

One specialist owns your project end to end. No ticket queues, no re-explaining your specs to a new rep three emails in.

Nothing runs without your sample

We build a physical pre-production sample of the exact box — board, wrap, foil, insert — and hold the line until you approve it in hand.

Structural engineering included

Board thickness, wrap allowance, insert cavities and drop-test tolerance are engineered around your product — not copied off a template.

One price, no surprise line items

Dies, plates, structural design, mockups and ground freight sit inside the number we quote. What you approve is what you pay.

US-based project management

Your account manager works US hours from our Albany, CA office and answers the phone. Freight and delivery windows are handled before they become your problem.

Every rigid box construction we manufacture

Not sure which fits your product? Tell us what goes inside — we’ll recommend a structure and price two options so you can compare.

Green rigid box with a hinged magnetic-flap lid open, revealing a satin-lined cream interior

Magnetic Closure

Hidden neodymium magnets, satin-lined flap. The default for premium unboxing and PR kits.

Green and navy two-piece setup box with the lid lifted fully clear of the gold-lined base

Two-Piece Lid & Base

The classic setup box. Lid drops over the base — simple, sturdy, lowest cost per unit at volume.

Copper drawer-style rigid box with the inner tray sliding out on a ribbon pull

Drawer / Slide-Out

Inner tray slides from an outer sleeve, with a ribbon or die-cut pull. Reads expensive at a mid-tier price.

Navy rigid box with the lid lifted, showing a contrasting cream inner neck that raises the lid clear of the base

Shoulder Neck

An inner neck lifts the lid clear of the base. The signature look for fragrance and fine spirits.

Burgundy book-style rigid box with a hinged cover opening like a hardback, satin-lined cavity inside

Book Style

Hinged cover with a magnet or ribbon catch. The shelf presence of a hardback — ideal for kits and sets.

Floral-print rigid box with a deep telescoping lid lifted over the navy-lined base

Telescoping

A deep lid covering most of the base. Adds structural strength for heavier or fragile products.

Purple collapsible rigid box shown made up beside a second one folded flat with its magnetic side flaps open

Collapsible Rigid

Ships flat, snaps up with magnets. Cuts inbound freight and warehouse space by up to 80%.

Navy and copper rigid box open flat with a satin foam insert tray die-cut into compartments

Rigid Mailer & Inserts

E-commerce-ready rigid mailers with EVA foam, molded pulp or satin-lined cavities cut to your product.

Price My Box Style

The spec sheet, in plain English

Everything here mixes and matches. Have a reference box you like? Send a photo — we’ll match it.

Board & construction

Rigid board
1.5mm, 2mm, 2.5mm, 3mm greyboard
Retail standard
2mm greyboard, wrapped inside and out
Assembly
Hand-wrapped corners, machine-glued edges
Closures
Magnets, ribbon pulls, elastic bands, tuck flaps

Wrap stocks

Printed art paper
128–157gsm, full CMYK + Pantone
Specialty
Linen, felt, leatherette, uncoated colorplan
Natural
Kraft, recycled and FSC®-certified stocks
Interior
Contrast wrap, flock, satin or velvet lining

Printing & finishing

Print
Offset CMYK, Pantone spot, white ink on dark stock
Foil
Gold, silver, rose gold, copper, holographic
Texture
Emboss, deboss, spot UV
Lamination
Matte, gloss, soft-touch, anti-scuff

Inserts & protection

Foam
EVA and PU, die-cut or CNC-routed cavities
Paperboard
Platforms, dividers, wrapped trays
Sustainable
Molded pulp, honeycomb, corrugated inserts
Premium
Satin, velvet, thermoformed PET

From your specs to your dock in four steps

You approve at every gate. Nothing moves forward until you say so.

  1. 01

    Send your specs

    Dimensions, quantity, what goes inside. Rough notes or a photo of a box you like both work fine.

    1 minute
  2. 02

    Quote & 3D mockup

    Itemized pricing across two quantity tiers, plus a dieline and a rendered mockup of your exact box.

    Within 1 business hour
  3. 03

    Pre-production sample

    We build one real box — printed, foiled, assembled — and ship it to you for hands-on approval.

    4–6 business days
  4. 04

    Production & delivery

    Full run manufactured, QC-checked against your approved sample, shipped free to your door.

    12–15 business days

What rigid boxes actually cost

No packaging company can post a real price list — size, board, wrap and finishing move the number too much. Here is the honest range, so you can budget before you talk to anyone.

100 – 500 units

$3.20$6.00 / unit

Launch runs, PR kits and market tests. Full customization, no volume commitment.

Most quoted

500 – 2,500 units

$1.90$3.40 / unit

The sweet spot for DTC and retail rollouts. Setup cost spreads thin from here.

2,500+ units

$1.20$2.20 / unit

Program pricing with scheduled releases and warehousing options available.

Indicative ranges for a 2mm board box around 8″×6″×3″ with a printed wrap and one finishing process — including dies, plates, design and ground freight. Your exact number comes back within the hour.

Get My Exact Price

What buyers say after the first run

★★★★★
REPLACE — real customer quote about mockup speed or structural help.
NameTitle, Brand
★★★★★
REPLACE — real customer quote about foil/print quality or the sample process.
NameTitle, Brand
★★★★★
REPLACE — real customer quote about hitting a deadline or a reorder.
NameTitle, Brand

Questions buyers ask before they order

What is the minimum order for custom rigid boxes?

Our standard minimum is 100 units per size and style. Rigid boxes are hand-assembled, so smaller runs are possible on request — they simply carry a higher unit cost. Tell us your quantity and we’ll tell you honestly whether it makes sense.

How long does production take?

Standard turnaround is 12–15 business days once artwork and the pre-production sample are approved. Rush production of 8–10 business days is available on most styles — ask when you request your quote and we’ll confirm the date in writing.

How much do custom rigid boxes cost?

Size, board thickness, wrap stock, finishing and quantity all move the price. Most projects land between $1.20 and $6.00 per unit. Use the ranges above as a budgeting start, then send your specs for an exact figure within one business hour.

Do you charge for dies, plates or design work?

No. Die and plate charges, structural design, dieline preparation and your 3D mockup are all included in the quoted price. No setup fees appear later.

What board thickness should I choose?

2mm greyboard is standard for most retail rigid boxes and is what we quote by default. Move to 2.5mm–3mm for large formats, heavy products or boxes that need to survive repeated handling; 1.5mm suits small jewelry and cosmetic boxes.

Can I get a physical sample before the full run?

Yes, and we insist on it. Before mass production we build a pre-production sample of your exact box — correct board, wrap, print, foil and insert — and ship it to you. Production only starts once you approve it.

Do you ship free within the USA?

Yes. Ground shipping to a single address in the contiguous United States and Canada is included in every quote. Expedited freight, split shipments and 3PL delivery can be quoted on request.

Can you match a Pantone color or replicate a box I already have?

Yes. Send a physical sample or clear reference photos and we’ll match the structure, stock and Pantone colors. The match is confirmed on your pre-production sample before anything runs.

What artwork files do you need?

Print-ready vector artwork (AI, EPS or PDF) at 300dpi with CMYK or Pantone values, laid out on the dieline we supply. No artwork ready? Our design team places your logo and assets on the dieline at no charge.

Do you offer eco-friendly rigid packaging?

Yes. FSC®-certified boards, recycled greyboard, soy-based inks, kraft and uncoated wraps, and plastic-free molded pulp or honeycomb inserts. Ask for the sustainable spec and we’ll quote it alongside the standard build.

Send your specs. Get a 3D mockup and a real number back within the hour.

Free mockup, free dieline, no die or plate charges — and nothing runs until you’ve held the sample.

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